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Precision Battery Test Racks for Cell Capacity & Internal Resistance Measurement
Module Pack Testing System

Precision Battery Test Racks for Cell Capacity & Internal Resistance Measurement

The 30U cabinet offers the largest capacity for industrial-grade battery testing, supporting a range of 60V to 150V with up to 48 channels for simultaneous tests.

  • Brand Hongda
  • Material Metal+ABS
  • Voltage 60V/100V/120V/150V
  • Current 30A/50A/60A/100A/120A/200A/240A
  • Size 68.6 * 196 * 70cm

product details

The 30U cabinet offers the largest capacity for industrial-grade battery testing, supporting a range of 60V to 150V with up to 48 channels for simultaneous tests. Engineered for high-performance applications, it ensures superior voltage and current precision with an accuracy of 0.05% FS. This cabinet is capable of with a fast current response time of just 10ms. It is the ideal solution for large-scale battery testing environments, where efficiency, precision, and scalability are critical. The 30U model provides excellent reliability for multi-channel testing scenarios.

Technical Parameter

30U cabinet parameters

30U cabinet parameters

Voltage

Model

Voltage current accuracy

Minimum charge and discharg ecurrent

Minimum discharge voitage

Charge discharge conversion time

Feedback maximum efficlency

Power

size

60V series

HD-60V30A-32CH

0.05%FS

30mA

6V

20ms

90%

57.6KW

W:686mm H:1960mm D:700mm

HD-60V60A-16CH

0.05%FS

60mA

6V

20ms

90%

57.6KW

HD-60V100A-08CH

0.05%FS

100mA

6V

20ms

90%

48KW

HD-60V100A-12CH

0.05%FS

100mA

6V

20ms

90%

72KW

HD-60V120A-10CH

0.05%FS

120mA

6V

20ms

90%

72KW

HD-60V200A-06CH

0.05%FS

200mA

6V

20ms

90%

72KW

HD-60V240A-06CH

0.05%FS

240mA

6V

20ms

90%

86.4KW

100V series

HD-100V30A-32CH

0.05%FS

30mA

6V

20ms

90%

96KW

HD-100V50A-16CH

0.05%FS

50mA

6V

20ms

90%

80KW

HD-100V50A-24CH

0.05%FS

50mA

6V

20ms

90%

120KW

HD-100V60A-16CH

0.05%FS

60mA

6V

20ms

90%

96KW

HD-100V60A-24CH

0.05%FS

60mA

6V

20ms

90%

144KW

HD-100V100A-08CH

0.05%FS

100mA

6V

20ms

90%

80KW

HD-100V100A-12CH

0.05%FS

100mA

6V

20ms

90%

120KW

HD-100V120A-08CH

0.05%FS

120mA

6V

20ms

90%

96KW

HD-100V200A-06CH

0.05%FS

200mA

6V

20ms

90%

120KW

HD-100V240A-04CH

0.05%FS

240mA

6V

20ms

90%

96KW

120V series

HD-120V60A-16CH

0.05%FS

60mA

6V

20ms

90%

115.2KW

HD-120V100A-08CH

0.05%FS

100mA

6V

20ms

90%

96KW

HD-120V100A-10CH

0.05%FS

100mA

6V

20ms

90%

120KW

HD-120V200A-04CH

0.05%FS

200mA

6V

20ms

90%

96KW

HD-120V240A-04CH

0.05%FS

240mA

6V

20ms

90%

115.2KW

150V series

HD-150V50A-12CH

0.05%FS

60mA

6V

20ms

90%

90KW

HD-150V100A-06CH

0.05%FS

100mA

6V

20ms

90%

90KW

AC input parameters

Input power supply

AC 380V±10% 50/60±5Hz

Inputimpedance

≥1MΩ

Power factor

≥99%(Full load)

Feedback efficiency (MAX)

≥90%(Full load)

THDI

≤5%(Full load)

DC output parameters

voltage precision

±0.05%FS

Electric current precision

±0.05%FS

voltage Resolution

1mV

Current Resolution

1mA

Current response time

10ms(10%FS ~ 90%FS)

Auxiliary channel type

NTC

Charge and discharge conversion time

20ms(-90%FS ~ 90%FS)

Channel control mode

All channels can be controlled independently

Step function characteristics

Minimum data recording time

10ms

Cycle number

65535

Number of work steps

2000

Loop nesting

5

Support experimental esting

Battery cycle life test、Battery pack capacity test、Battery charge/discharge characteristic test、Charge retention test of battery pack、Charge and discharge efficiency test of battery pack、Charge and discharge efficiency test of battery pack

Charge and discharge mode

Static, pause, constant current charging CC, constant voltage charging CV, constant resistance charging CR, constant current and constant Voltage charging CCCV, constant power charging CP, constant current discharge DC, constant power discharge DP, constant resistance discharge DR, DC Internal Resistance Test (DCIR)

Cut-off condition

Voltage, current, capacity, energy, time, power, number of cycles, BMS parameters, custom advanced parameters (support one or more logic and or combination)

Execution action type

Jump, pause, protect, Next

485/DBC File import

Supports file editing, saving, and importing

DcInternal Resistance Test (DCIR)

SupportDCIRwork step,hardwarereal-imecalculation,supportgraphic twokindsoftesting

Data export mode

Export in Excel or CSV format

Protection function

AC side protection

Powergridvoltage over/under、voltageprotection,surge、protection,anti-island protection, over and under frequencyprotection,hardware over temperature protection, self-detection protection, etc

DC side protection

under voltage protection, hardware over temperature protection, battery channel line reverse connection protection

Battery side comprehensive protection

Upper and lower limit protection of the total battery voltage, upper and lower limit protection of the battery voltage, upper and lower limit protection of the battery temperature, upper and lower limit protection of the battery charge and discharge current, upper and lower limit protection of the battery capacity, BMS communication outage protection, network outage protection, etc

Power failure data protection

With memory power off protection function, it can effectively avoid data loss caused by power off or can continue to run at the process break point without modifying the process after the call

Class of protection

IP20

Cooling mode

Forced air cooling

operating temperature range

0℃-45℃

noise

≤80dB

Main Testing Functions 

Cycle Life Test

Cycle Life Test

Capacity Test

Capacity Test

Charge discharge characteristic test

Charge discharge characteristic test

DC internal resistance test

DC internal resistance test

OverchargeOver discharge Test

Overcharge/Over discharge Test

Third party linkage testing

Third party linkage testing

Temperature characteristic test

Temperature characteristic test

CANRS485 communication

CAN/RS485 communication

Customer usage site

Performance Advantages

Human-computer interaction

1、Channel independent control

Channel independent control

about product

Equipped with a high-performance digital signal processor, it has powerful floating-point computing capabilities, multitasking real-time operations, and all channels can be independently controlled. It also supports cross device operations and multi-channel parallel master-slave synchronization technology, with a master-slave clock error of less than 1ms

Smart Multi-Channel Battery Test and Analysis Platform (2)

High performance | High precision | High reliability

about product

The voltage and current accuracy of conventional models is 0.05%, supporting automatic current grading and dynamic response of current switching<5ms. Wave by wave current limiting technology effectively prevents accidental overcurrent.

Smart Multi-Channel Battery Test and Analysis Platform (3)

Easy to maintain

about product

The module has air intake at the front and air exhaust at the rear, and all wiring is located at the rear of the module. Beautiful and easy to maintain, each piece is independent and can be maintained separately.

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