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High-Precision Battery Testing System for Enhanced Performance Monitoring 30V/60V/100V/120V
Module Pack Testing System

High-Precision Battery Testing System for Enhanced Performance Monitoring 30V/60V/100V/120V

The 6U battery testing cabinet is engineered to handle more demanding test scenarios with a higher number of channels. This system supports testing battery voltages between 30V/60V/100V/120V and is designed for up to 8 channels, making it perfect for larger-scale testing needs.

  • Brand Hongda
  • Material Metal+ABS
  • Voltage 30V/60V/100V/120V
  • Current 10A/30A/50A/60A/100A/120A/200A/240A
  • Size 68.6 * 73.5 * 70cm

product details

The 6U battery testing cabinet is engineered to handle more demanding test scenarios with a higher number of channels. This system supports testing battery voltages between 30V/60V/100V/120V and is designed for up to 8 channels, making it perfect for larger-scale testing needs. The voltage and current precision of 0.05% FS ensures that your test results are consistently accurate. With the ability to discharge batteries down to 6V and a rapid current response time of 10ms, this 6U cabinet delivers exceptional performance for a wide range of battery testing applications, from research and development to quality assurance.

Technical Parameter

6U

6U cabinet parameters

Voltage

Model

Voltage

current

accuracy

Minimum

charge and

discharge

current

Minimum discharge voltage

Charge

discharge

conversion

time

Feedback maximum efficiency

Power

size

60V series

HD-60V30A-08CH

0.05%FS

30mA

6V

20ms

90%

14.4KW

W:686mm

H:735mm

D:700mm

HD-60V50A-04CH

0.05%FS

50mA

6V

20ms

90%

12KW

HD-60V60A-04CH

0.05%FS

60mA

6V

20ms

90%

14.4KW

HD-60V100A-02CH

0.05%FS

100mA

6V

20ms

90%

12KW

HD-60V120A-02CH

0.05%FS

120mA

6V

20ms

90%

14.4KW

HD-60V200A-01CH

0.05%FS

200mA

6V

20ms

90%

12KW

HD-60V240A-01CH

0.05%FS

240mA

6V

20ms

90%

14.4KW

100V series

HD-100V30A-08CH

0.05%FS

30mA

6V

20ms

90%

24KW

HD-100V50A-04CH

0.05%FS

50mA

6V

20ms

90%

20KW

HD-100V60A-04CH

0.05%FS

60mA

6V

20ms

90%

24KW

HD-100V100A-02CH

0.05%FS

100mA

6V

20ms

90%

20KW

HD-100V120A-02CH

0.05%FS

120mA

6V

20ms

90%

24KW

HD-100V200A-01CH

0.05%FS

200mA

6V

20ms

90%

20KW

HD-100V240A-02CH

0.05%FS

240mA

6V

20ms

90%

24KW

120V series

HD-120V30A-08CH

0.05%FS

30mA

6V

20ms

90%

28.8KW

HD-120V50A-04CH

0.05%FS

50mA

6V

20ms

90%

24KW

HD-120V60A-04CH

0.05%FS

60mA

6V

20ms

90%

28.8KW

HD-120V100A-02CH

0.05%FS

100mA

6V

20ms

90%

24KW

HD-120V120A-02CH

0.05%FS

120mA

6V

20ms

90%

28.8KW

HD-120V200A-01CH

0.05%FS

200mA

6V

20ms

90%

24KW

HD-120V240A-01CH

0.05%FS

240mA

6V

20ms

90%

28.8KW

AC input parameters

Input power supply

AC 380V±10% 50/60±5Hz

Inputimpedance

≥1MΩ

Power factor

≥99%(Full load)

Feedback efficiency (MAX)

≥90%(Full load)

THDI

≤5%(Full load)

DC output parameters

voltage precision

±0.05%FS

Electric current precision

±0.05%FS

voltage Resolution

1mV

Current Resolution

1mA

Current response time

10ms(10%FS ~ 90%FS)

Auxiliary channel type

NTC

Charge and discharge conversion time

20ms(-90%FS ~ 90%FS)

Channel control mode

All channels can be controlled independently

Step function characteristics

Minimum data recording time

10ms

Cycle number

65535

Number of work steps

2000

Loop nesting

5

Support experimental esting

Battery cycle life test、Battery pack capacity test、Battery charge/discharge characteristic test、Charge retention test of battery pack、Charge and discharge efficiency test of battery pack、Charge and discharge efficiency test of battery pack

Charge and discharge mode

Static, pause, constant current charging CC, constant voltage charging CV, constant resistance charging CR, constant current and constant Voltage charging CCCV, constant power charging CP, constant current discharge DC, constant power discharge DP, constant resistance discharge DR, DC Internal Resistance Test (DCIR)

Cut-off condition

Voltage, current, capacity, energy, time, power, number of cycles, BMS parameters, custom advanced parameters (support one or more logic and or combination)

Execution action type

Jump, pause, protect, Next

485/DBC File import

Supports file editing, saving, and importing

DcInternal Resistance Test (DCIR)

SupportDCIRwork step,hardwarereal-imecalculation,supportgraphic twokindsoftesting

Data export mode

Export in Excel or CSV format

Protection function

AC side protection

Powergridvoltage over/under、voltageprotection,surge、protection,anti-island protection, over and under frequencyprotection,hardware over temperature protection, self-detection protection, etc

DC side protection

under voltage protection, hardware over temperature protection, battery channel line reverse connection protection

Battery side comprehensive protection

Upper and lower limit protection of the total battery voltage, upper and lower limit protection of the battery voltage, upper and lower limit protection of the battery temperature, upper and lower limit protection of the battery charge and discharge current, upper and lower limit protection of the battery capacity, BMS communication outage protection, network outage protection, etc

Power failure data protection

With memory power off protection function, it can effectively avoid data loss caused by power off or can continue to run at the process break point without modifying the process after the call

Class of protection

IP20

Cooling mode

Forced air cooling

operating temperature range

0℃-45℃

noise

≤80dB

Performance advantages

Module testing equipment, using advanced technology controlled by digital circuits, specially designed for module batteries. The equipment comes with a feed network function, with a maximum feedback efficiency of 90% and an input power factor of ≥ 99%, THDi≤5%。
1. The maximum charging efficiency is 92%, and the maximum discharging efficiency is 90%
2. Equipped with CAN and 485 communication interfaces, it can customize protocol loading and DBC protocol loading
3. Support signal judgment, display, and data recording
4. Voltage accuracy ± 0.05% FS, current accuracy ± 0.05%. Voltage resolution 1mV, current resolution 1mA
5. The device comes with output overvoltage protection, output overcurrent protection, undervoltage protection, and bus overvoltage protection
6. The number of work steps on the upper computer is ≥ 2000, the number of work step cycles is 65535, and the nested loops are ≤ 5
7. There are multiple data curve displays available, supporting customers to configure curve displays at will
8. Output ripple ≤ 1%
9. Charging voltage range: 0V~150V, discharging voltage range: 6V~150V, charging and discharging current range: 0A~240A
10. Charge and discharge current 10%~90% FS, response time<10ms, charge and discharge current -90%~90% FS, response time<20ms
11. Support single channel independent control

Main Testing Functions 

Cycle Life Test

Cycle Life Test

Capacity Test

Capacity Test

Charge discharge characteristic test

Charge discharge characteristic test

DC internal resistance test

DC internal resistance test

OverchargeOver discharge Test

Overcharge/Over discharge Test

Third party linkage testing

Third party linkage testing

Temperature characteristic test

Temperature characteristic test

CANRS485 communication

CAN/RS485 communication

Customer usage site

Performance Advantages

Performance advantages

Energy saving feedback clamp protection

Energy saving feedback clamp protection

about product

1) Customization can be developed according to needs, providing customized products and solutions, free debugging of BMS communication, and free integration with MES development.
2) Continuously innovate and upgrade products to ensure the accuracy and timeliness of data.
3) Strong supply capability: Stable and fast supply, with a delivery time of up to 7 days.

Power board

Power board

about product

1) Imported IGBT is used.
2) Can instantly release high current.
3) Has strong heat dissipation performance.
4) XT90 power socket.

DSP board

DSP board

about product

1) TI 28377 dual core DSP fully digital circuit design.
2) Multiple operations can be executed in parallel at high speed.
3) Power grade three proof paint, fully coated with adhesive for plug-in components.
4) Gold plated plug-in pin

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