High-Precision Battery Charge Discharge Test Systems for EV Manufacturers
product details
Designed for high-capacity battery testing, the 18U cabinet offers ample space and flexibility for handling multiple testing channels. Capable of supporting battery voltages between 30V and 120V, this model provides up to 32 channels, making it suitable for extensive battery testing. With an impressive voltage and current accuracy of 0.05% FS, it ensures that every test is conducted with precision. The system with a current response time of just 10ms, it guarantees fast and efficient results, even under demanding conditions. The 18U cabinet is perfect for large-scale battery testing labs or industrial applications.
Technical Parameter

18U cabinet parameters
|
voltage series |
Basic model |
Voltage/current accuracy |
Minimum charge and discharge current (mA) |
Minimum discharge voltage (V) |
charge-discharge conversion time |
Feedback maximum efficiency |
power |
Cabinet size |
|
60Vseries |
HD-60V30A-16CH |
0.05%FS |
30mA |
6V |
20ms |
90% |
28.8KW |
W:686mm H:1470mm D:700mm |
|
HD-60V30A-24CH |
0.05%FS |
30mA |
6V |
20ms |
90% |
43.2KW |
||
|
HD-60V60A-08CH |
0.05%FS |
60mA |
6V |
20ms |
90% |
28.8KW |
||
|
HD-60V60A-16CH |
0.05%FS |
60mA |
6V |
20ms |
90% |
57.6KW |
||
|
HD-60V100A-08CH |
0.05%FS |
100mA |
6V |
20ms |
90% |
48KW |
||
|
HD-60V120A-08CH |
0.05%FS |
120mA |
6V |
20ms |
90% |
57.6KW |
||
|
HD-60V200A-04CH |
0.05%FS |
200mA |
6V |
20ms |
90% |
48KW |
||
|
HD-60V240A-04CH |
0.05%FS |
240mA |
6V |
20ms |
90% |
57.6KW |
||
|
100Vseries |
HD-100V30A-16CH |
0.05%FS |
30mA |
6V |
20ms |
90% |
48KW |
|
|
HD-100V30A-24CH |
0.05%FS |
30mA |
6V |
20ms |
90% |
72KW |
||
|
HD-100V50A-08CH |
0.05%FS |
50mA |
6V |
20ms |
90% |
40KW |
||
|
HD-100V60A-08CH |
0.05%FS |
60mA |
6V |
20ms |
90% |
48KW |
||
|
HD-100V100A-04CH |
0.05%FS |
100mA |
6V |
20ms |
90% |
40KW |
||
|
HD-100V200A-04CH |
0.05%FS |
200mA |
6V |
20ms |
90% |
80KW |
||
|
120Vseries |
HD-120V30A-24CH |
0.05%FS |
30mA |
6V |
20ms |
90% |
86.4KW |
|
|
HD-120V60A-08CH |
0.05%FS |
60mA |
6V |
20ms |
90% |
57.6KW |
||
|
HD-120V100A-08CH |
0.05%FS |
100mA |
6V |
20ms |
90% |
96KW |
||
|
HD-120V200A-04CH |
0.05%FS |
200mA |
6V |
20ms |
90% |
96KW |
||
|
150Vseries |
HD-150V50A-08CH |
0.05%FS |
50mA |
6V |
20ms |
90% |
60KW |
|
|
HD-150V100A-04CH |
0.05%FS |
100mA |
6V |
20ms |
90% |
60KW |
||
|
HD-150V200A-02CH |
0.05%FS |
200mA |
6V |
20ms |
90% |
60KW |
|
AC input parameters |
|||
|
Input power supply |
AC 380V±10% 50/60±5Hz |
Inputimpedance |
≥1MΩ |
|
Power factor |
≥99%(Full load) |
Feedback efficiency (MAX) |
≥90%(Full load) |
|
THDI |
≤5%(Full load) |
||
|
DC output parameters |
|||
|
voltage precision |
±0.05%FS |
Electric current precision |
±0.05%FS |
|
voltage Resolution |
1mV |
Current Resolution |
1mA |
|
Current response time |
10ms(10%FS ~ 90%FS) |
Auxiliary channel type |
NTC |
|
Charge and discharge conversion time |
20ms(-90%FS ~ 90%FS) |
Channel control mode |
All channels can be controlled independently |
|
Step function characteristics |
|||
|
Minimum data recording time |
10ms |
Cycle number |
65535 |
|
Number of work steps |
2000 |
Loop nesting |
5 |
|
Support experimental esting |
Battery cycle life test、Battery pack capacity test、Battery charge/discharge characteristic test、Charge retention test of battery pack、Charge and discharge efficiency test of battery pack、Charge and discharge efficiency test of battery pack |
||
|
Charge and discharge mode |
Static, pause, constant current charging CC, constant voltage charging CV, constant resistance charging CR, constant current and constant Voltage charging CCCV, constant power charging CP, constant current discharge DC, constant power discharge DP, constant resistance discharge DR, DC Internal Resistance Test (DCIR) |
||
|
Cut-off condition |
Voltage, current, capacity, energy, time, power, number of cycles, BMS parameters, custom advanced parameters (support one or more logic and or combination) |
||
|
Execution action type |
Jump, pause, protect, Next |
||
|
485/DBC File import |
Supports file editing, saving, and importing |
||
|
DcInternal Resistance Test (DCIR) |
SupportDCIRwork step,hardwarereal-imecalculation,supportgraphic twokindsoftesting |
||
|
Data export mode |
Export in Excel or CSV format |
||
|
Protection function |
|||
|
AC side protection |
Powergridvoltage over/under、voltageprotection,surge、protection,anti-island protection, over and under frequencyprotection,hardware over temperature protection, self-detection protection, etc |
||
|
DC side protection |
under voltage protection, hardware over temperature protection, battery channel line reverse connection protection |
||
|
Battery side comprehensive protection |
Upper and lower limit protection of the total battery voltage, upper and lower limit protection of the battery voltage, upper and lower limit protection of the battery temperature, upper and lower limit protection of the battery charge and discharge current, upper and lower limit protection of the battery capacity, BMS communication outage protection, network outage protection, etc |
||
|
Power failure data protection |
With memory power off protection function, it can effectively avoid data loss caused by power off or can continue to run at the process break point without modifying the process after the call |
||
|
Class of protection |
IP20 |
Cooling mode |
Forced air cooling |
|
operating temperature range |
0℃-45℃ |
noise |
≤80dB |
Main Testing Functions

Cycle Life Test

Capacity Test

Charge discharge characteristic test

DC internal resistance test

Overcharge/Over discharge Test

Third party linkage testing

Temperature characteristic test

CAN/RS485 communication
Customer usage site
Performance advantages
Energy saving feedback clamp protection
about product1) Customization can be developed according to needs, providing customized products and solutions, free debugging of BMS communication, and free integration with MES development.
2) Continuously innovate and upgrade products to ensure the accuracy and timeliness of data.
3) Strong supply capability: Stable and fast supply, with a delivery time of up to 7 days.
Power board
about product1) Imported IGBT is used.
2) Can instantly release high current.
3) Has strong heat dissipation performance.
4) XT90 power socket.
DSP board
about product1) TI 28377 dual core DSP fully digital circuit design.
2) Multiple operations can be executed in parallel at high speed.
3) Power grade three proof paint, fully coated with adhesive for plug-in components.
4) Gold plated plug-in pin

1000V-1500V High Voltage High Current Battery Testing System
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