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40 channel battery charging and discharging test integrated battery cabinet

Digital Battery Testing System

40 channel battery charging and discharging test integrated battery cabinet

Designed for precision and reliability, our 40-Channel Battery Testing System delivers unparalleled performance with real-time data monitoring and comprehensive data logging & storage, ensuring seamless tracking of critical parameters like voltage, current, temperature, and capacity throughout testing cycles.

  • Brand Hongda
  • Material Metal+ABS
  • Voltage 60V/75V/100V
  • Current 30A
  • Size 213 * 67*179cm/ 213 * 67*195cm

product details

Equipped with multiple safety mechanisms, including over-voltage, over-current, over-temperature protection, and battery reverse-connection protection, the system prioritizes operational safety and device integrity. Its user-friendly local control interface simplifies setup and management, enabling intuitive navigation and efficient workflow customization for users of all expertise levels. Ideal for R&D, production, and quality control, this system enhances testing efficiency while guaranteeing accuracy and safety across diverse battery types and applications.

Technical Parameter

table-img2

40CH integrated cabinet parameters

Voltage

Model

Vulteage
accuracy

Minimum
charge and
diauen

Minimum
ischtageng

Current
98%90%FS

Voltage

Model

30V
series

HD-30V30A-40CH

0.05%FS

30mA

6V

10ms

20ms

30V
series

HD-30V30A-40CH

HD-30V60A-40CH

0.05%FS

30mA

6V

10ms

20ms

HD-30V60A-40CH

60V
series

HD-60V30A-40CH

0.05%FS

30mA

6V

10ms

20ms

60V
series

HD-60V30A-40CH

HD-60V60A-40CH

0.05%FS

30mA

6V

10ms

20ms

HD-60V60A-40CH

100V
series

HD-100V30A-40CH

0.05%FS

30mA

6V

10ms

20ms

100V
series

HD-100V30A-40CH

Voltage

Model

Maximum
mcen

Feedback
maximum
efficiency

olage

Power

Weight

Size

30V
series

HD-30V30A-40CH

92%

90%

AC380V
50/60±5Hz
Three-phase
five-wire
system

36KW

≤350KG

W:1530mm
H:1980mm
D:880mm

HD-30V60A-40CH

92%

90%

72KW

≤350KG

60V
series

HD-60V30A-40CH

92%

90%

72KW

≤350KG

HD-60V60A-40CH

92%

90%

144KW

≤350KG

100V
series

HD-100V30A-40CH

92%

90%

120W

≤350KG

AC input parameters

Input power supply

AC 380V±10% 50/60±5Hz

Inputimpedance

≥1MΩ

Power factor

≥99%(Full load)

Feedback efficiency (MAX)

≥90%(Full load)

THDI

≤5%(Full load)

DC output parameters

voltage precision

±0.05%FS

Electric current precision

±0.05%FS

voltage Resolution

1mV

Current Resolution

1mA

Current response time

10ms(10%FS ~ 90%FS)

Auxiliary channel type

NTC

Charge and discharge conversion time

20ms(-90%FS ~ 90%FS)

Channel control mode

All channels can be controlled independently

Step function characteristics

Minimum data recording time

10ms

Cycle number

65535

Number of work steps

2000

Loop nesting

5

Support experimental esting

Battery cycle life test、Battery pack capacity test、Battery charge/discharge characteristic test、Charge retention test of battery pack、Charge and discharge efficiency test of battery pack、Charge and discharge efficiency test of battery pack

Charge and discharge mode

Static, pause, constant current charging CC, constant voltage charging CV, constant resistance charging CR, constant current and constant Voltage charging CCCV, constant power charging CP, constant current discharge DC, constant power discharge DP, constant resistance discharge DR, DC Internal Resistance Test (DCIR)

Cut-off condition

Voltage, current, capacity, energy, time, power, number of cycles, BMS parameters, custom advanced parameters (support one or more logic and or combination)

Execution action type

Jump, pause, protect, Next

485/DBC File import

Supports file editing, saving, and importing

DcInternal Resistance Test (DCIR)

SupportDCIRwork step,hardwarereal-imecalculation,supportgraphic twokindsoftesting

Data export mode

Export in Excel or CSV format

Protection function

AC side protection

Powergridvoltage over/under、voltageprotection,surge、protection,anti-island protection, over and under frequencyprotection,hardware over temperature protection, self-detection protection, etc

DC side protection

under voltage protection, hardware over temperature protection, battery channel line reverse connection protection

Battery side comprehensive
protection

Upper and lower limit protection of the total battery voltage, upper and lower limit protection of the battery voltage, upper and lower limit protection of the battery temperature, upper and lower limit protection of the battery charge and discharge current, upper and lower limit protection of the battery capacity, BMS communication outage protection, network outage protection, etc

Power failure data protection

With memory power off protection function, it can effectively avoid data loss caused by power off or can continue to run at the process break point without modifying the process after the call

Class of protection

IP20

Cooling mode

Forced air cooling

operating temperature range

0℃-45℃

noise

≤80dB

Main Testing Functions 

Cycle Life Test

Cycle Life Test

Capacity Test

Capacity Test

Charge discharge characteristic test

Charge discharge characteristic test

DC internal resistance test

DC internal resistance test

OverchargeOver discharge Test

Overcharge/Over discharge Test

Third party linkage testing

Third party linkage testing

Temperature characteristic test

Temperature characteristic test

CANRS485 communication

CAN/RS485 communication

Customer usage site

Performance Advantages

Equipment advantages

This efficient and energy-saving charging and discharging testing equipment has the characteristics of energy-saving, precise testing, safety and reliability, multi range, low harmonic, lightweight, small size, etc., which can fully meet various testing needs of battery testing.

1. Multi-Battery Compatibility
Supports Li-ion, Ni-MH, and other battery types with adaptive protocols.

2. Smart Charging Algorithm Integration
Dynamically optimizes charging curves for diverse battery chemistries.

3. Bidirectional Energy Recovery System
Recovers up to 90% of discharge energy through regenerative conversion.

4. Complimentary BMS Communication Commissioning
Free protocol debugging for CAN/J1939/Modbus interfaces with 100% compatibility guarantee.  

5. Zero-Cost MES Interface Development
Seamless integration with SAP/GE Digital platforms (ISO 9001-certified middleware).

6. Expedited 7-Day Production Cycle
Fast-track manufacturing protocol (Industry average: 21 days) through modular design. 

Equipment advantages

Multi-Channel Battery Charge/Discharge Test System
Designed for precision and versatility, our advanced test system offers seamless integration with CAN and RS-485 communication interfaces, ensuring broad compatibility across industrial and automotive applications. It empowers users with custom protocol loading and DBC protocol support, enabling tailored testing workflows for diverse battery chemistries and BMS configurations. Real-time signal monitoring and validation ensure accurate performance analysis, while an intuitive interface provides instant parameter visualization. Comprehensive data logging captures critical metrics (voltage, current, temperature) with timestamped precision, supporting rigorous quality control and R&D optimization. Ideal for EV development, energy storage systems, and lab environments, this system delivers unmatched flexibility, reliability, and efficiency in battery testing.

Precision Measurement Performance
The system delivers industry-leading accuracy with voltage precision of ±0.05% FS and current precision of ±0.05% FS, ensuring laboratory-grade measurement consistency across full-scale ranges. Ultra-high resolution capabilities (1mV for voltage, 1mA for current) enable granular detection of subtle battery performance variations during charge/discharge cycles, critical for analyzing cell balancing efficiency, aging patterns, and micro-short circuits. 

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